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15CrMoG seamless steel pipe
First, what is 15CrMoG material?
Wrong wording: 15GrMoG
Maximum operating temperature : applied to high and medium pressure boiler steam pipes with steam parameter of 510 ℃ in power station, header and superheater tubes with wall temperature of 540 ℃, forgings and elastic elements.
Executive Standard:
GB 5310-2008 Seamless steel tubes for high pressure boilers
Second, 15CrMoG chemical composition
| Steel number | C | Si | Mn | Cr |
| 15CrMoG | 0.12 ~ 0.18 | 0.17 ~ 0.37 | 0.40 ~ 0.70 | 0.80 ~ 1.10 |
| Mo | P | S | ||
| 0.40 ~ 0.55 | ≤ 0.025 | ≤ 0.015 |
Third, 15CrMoG mechanical properties
| Steel number | Tensile strength (MPa) | Yield strength (MPa) | Elongation(%) | hardness |
| 15CrMoG | 440 ~ 640 | ≥295 | ≥21 | --- |
Fourth, 15CrMoG steel heat treatment system
| Steel number | Heat treatment type |
| 15CrMoG | Normalizing and tempering: normalizing temperature 900 ℃ ~ 960 ℃;tempering temperature of 680 ~ 720 ℃ |
Note: When the hot-rolled steel finishing temperature in line with the provisions of the normalizing temperature, hot-rolled can be used instead of normalizing.
Fifth, 15CrMoG welding materials selection principle
Manual welding using E5515-B2 (hot 307) electrode.
Gas welding with H12CrMo or H15CrMo wire, automatic welding with H15CrMo wire and flux 250 .
Sixth , 300,000 units of materials used parts specifications table
Schedule 1: The main structure of the heating surface data
|
Part Name |
Pipe specifications |
Pipe material |
Tube screen number |
|
Furnace water wall |
Φ63.5 × 7.5 (with female pipe) |
SA-210C |
|
|
Full screen superheater |
Φ51 × 7 |
12Cr1MoVG, SA-213T91 |
6 × 4 |
|
Screen superheater |
Φ60 × 9, Φ54 × 8.5 |
12Cr1MoVG, SA-213T91, SA-213TP347H |
18 |
|
High temperature superheater |
Φ54 × 7.5, Φ54 × 9, Φ51 × 8, Φ51 × 9, Φ54 × 11 |
12Cr1MoVG, SA-213T91, SA-213TP347H, SA-213TP304H, SA-213T22 |
27 |
|
Low temperature superheater |
Φ51 × 6 |
SA-210C, 15Mo3 15CrMoG, |
98 |
|
Roof superheater |
Φ48.5 × 6 |
15CrMoG |
|
|
Wall overheating |
Φ51 × 6, Φ51 × 7, Φ60 × 11 |
SA-210C |
|
|
Low temperature reheater |
Φ60 × 5, Φ60 × 4, Φ63.5 × 6 |
SA-210C, 15CrMoG, 12Cr1MoVG |
98 |
|
High temperature reheater |
Φ60 × 4, Φ60 × 5 |
12Cr1MoVG, SA-213T91, SA-213TP304H, SA-213T22 |
54 |
|
Economizer |
Φ51 × 6 |
SA-210C |
105 |
Schedule 2: reheater system header specifications
|
Serial number |
Name |
material |
specification |
|
1 |
Low temperature reheater import header |
20G |
φ558.8 × 30 |
|
2 |
Low temperature reheater outlet header |
12Cr1MoVG |
φ508 × 20 |
|
3 |
High temperature reheater import header |
12Cr1MoVG |
φ508 × 20 |
|
4 |
High temperature reheater outlet header |
12Cr1MoVG |
φ711 × 40 |
|
5 |
Low to high then connect the tube |
12Cr1MoVG |
φ609.6 × 25 |
|
6 |
Reheater water desuperheater |
12Cr1MoVG |
φ609.6 × 25 |
Schedule III: Superheater system header and its connecting pipe
|
Serial number |
Name |
Specifications |
Material |
|
1 |
Ceiling superheater import header |
φ273 × 45 |
20G |
|
2 |
Ceiling superheater outlet header |
φ355.6 × 60 |
20G |
|
3 |
Side-wall wall header |
φ355.6 × 60 |
20G |
|
4 |
In the wall on the header |
φ273 × 50 |
20G |
|
5 |
Ring header (side) |
φ355.6 × 60 |
20G |
|
6 |
Ring header (front) |
φ355.6 × 60 |
20G |
|
7 |
In the wall under the box |
φ355.6 × 60 |
20G |
|
8 |
After the package under the wall box |
φ355.6 × 60 |
20G |
|
9 |
Lower than the import header |
φ355.6 × 65 |
20G |
|
10 |
Lower than the export header |
φ406.4 × 50 |
12Cr1MoVG |
|
11 |
Low to large screen connection tube |
φ609.6 × 55 |
12Cr1MoVG |
|
12 |
Superheater a desuperheater |
φ609.6 × 55 |
12Cr1MoVG |
|
13 |
Big screen import header |
φ323.9 × 40 |
12Cr1MoVG |
|
14 |
Big screen export header |
φ368 × 45 |
12Cr1MoVG |
|
15 |
Superheater secondary desuperheater |
φ426 × 50 |
12Cr1MoVG |
|
16 |
After the screen import header |
φ323.9 × 40 |
12Cr1MoVG |
|
17 |
Rear screen exit header |
φ355.6 × 50 |
12Cr1MoVG |
|
18 |
Superheater three desuperheater |
φ406.4 × 50 |
12Cr1MoVG |
|
19 |
Higher than the import header |
φ355.6 × 50 |
12Cr1MoVG |
|
20 |
Higher than the export header |
φ609.6 × 110 |
12Cr1MoVG |
|
twenty one |
Saturated steam leads to the tube |
φ159 × 18 |
20G |
|
twenty two |
Bypass pipe |
φ159 × 18 |
20G |
|
twenty three |
After the shaft to the wall after the wall to connect the pipe |
φ159 × 20 |
20G |
Supercritical unit water wall material selection recommendations
1, boiler design outlet temperature ≤ 570 ℃, optional 12CrMoG, 15CrMoG, 12Cr1MoVG and similar to their steel pipe as a water wall steel.
2, the boiler outlet temperature design ≤ 600 ℃, optional 12Cr1MoVG, T23, T24 steel pipe as water wall steel.
3, the boiler design outlet temperature ≤ 620 ℃, optional T23, T24 steel pipe as water wall steel.
Shanghai Boiler Plant introduced Siemens boiler manufacturing technology, is currently being manufactured ultra-supercritical boiler water wall steel: SA209-T1, SA213-T12, SA213-T23; Harbin Boiler Factory introduced Japan's Mitsubishi boiler manufacturing technology, is currently being manufactured Ultra-supercritical boiler water wall steel: 15CrMoG; Dongfang Boiler Factory introduced Japan's Hitachi boiler manufacturing technology, is currently being manufactured ultra-supercritical boiler water wall steel: SA213-T12, SA213-T2, SA213-T22; Beijing Babcock is currently manufacturing ultra-supercritical boiler water wall steel: SA213-T12, 15CrMoG.
Related high pressure boiler seamless steel pipe product recommendation:
20G
SA-210C
12Cr1MoVG
SA-213T91
SA-213TP304H
SA-213TP347H
SA-213T22
12Cr2MoWVTiB
09CrCuSb
10CrMo910
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