Spiral steel pipe, welded steel pipe production process
Spiral steel pipe, welded steel pipe production process
Is a strip coil as raw material , often warm extruded to automatic double -sided submerged arc welding process wire spiral welded steel pipe.
( A ) raw materials that strip , wire, flux . In the input before going through rigorous physical and chemical testing .
( 2 ) strip head and tail docking, a single or double wire submerged arc welding , in the rolled steel by automatic submerged arc welding .
( 3 ) before forming the strip after flattening, cutting , trimming, planing , surface transport and to the curved side .
( 4 ) use of electrical contacts control the conveyor cylinder pressure on both sides to ensure a smooth transfer strip .
( 5 ) with external control or internal control roll forming .
( 6 ) with gap control device to ensure that the weld gap to meet the welding requirements , diameter, volume and the wrong side of the weld gap have been strictly controlled.
( 7 ) , welding and soldering are used outside the United States Lincoln welding machine for single or double wire submerged arc welding , thereby obtaining a stable welding specifications.
( 8 ) After welding the weld line continuous ultrasonic injury checks to ensure 100% coverage of non-destructive testing of welds spiral . If defective, automatic alarm and spraying tags , production workers so adjusting the process parameters, and remove defects.
( 9 ) using air plasma cutting machine to cut the pipes into a single root.
( 10 ) into a single steel pipe , steel head three each batch to be strict inspection system to check the weld mechanical properties, chemical composition, fusion status , steel surface quality and after NDT inspection, to ensure that the pipe process after passing formally put into production.
( 11 ) there is a continuous sonic weld inspection mark on the site , manual ultrasonic and X-ray review, if there are defects after repair again after destructive testing, until the confirmation of the defect has been eliminated.
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